Master the Art of Outdoor Grilling: A Step-by-Step Guide to Building a Brick BBQ with Chimney

AvatarByErick Benitez BBQ Info And Recipe

Everyone loves a good backyard BBQ, especially when it’s homemade. While there are many options for grills on the market, the classic brick BBQ with a chimney adds a touch of tradition and charm to any outdoor space. Plus, building one yourself is not as daunting as it may seem. In this article, we will dive into the necessary steps and tips on how to build your very own brick BBQ with a chimney, so you can impress your friends and family at your next gathering. Get ready to roll up your sleeves and unleash your inner DIY master – let’s get started!

Materials Needed

Building a brick BBQ with a chimney is an excellent addition to any backyard or outdoor space. Not only does it provide a functional cooking area, but it also adds an aesthetic touch to your outdoor living area. However, before you get started with building your brick BBQ, it is crucial to gather all the necessary materials.

Here are the materials you will need:

1. Bricks: The main component of any brick BBQ is, of course, bricks. You can choose between cement or clay bricks depending on your budget and personal preference. Cement bricks are cheaper and easier to work with, while clay bricks give a more authentic look.

2. Mortar: Mortar acts as the glue that holds the bricks together. Make sure to use high-quality mortar suitable for outdoor use.

3. Cement mix: You will need cement mix for building the foundation and base of your brick BBQ.

4. Gravel: Gravel is used as a base material for creating a solid foundation for your brick BBQ.

5. Firebricks: Firebricks are specially designed bricks that can withstand high temperatures without cracking or crumbling. These will be used for creating the cooking surface and protecting the walls from heat damage.

6. Rebar or steel rods: These will be used to reinforce the structure for extra strength and stability.

7. Shovel and wheelbarrow: You will need these tools to mix cement, move gravel, and other heavy materials around.

8. Leveling tool: A leveling tool such as a carpenter’s level or a laser level will help ensure that your structure is plumb and level throughout the construction process.

9. Trowels: Trowels are essential tools for applying mortar evenly between bricks and smoothing out any excess.

10. Masonry saw: If you need to make precise cuts on bricks, a masonry saw comes in handy.

11.Lighting materials: You will need to install lighting on your brick BBQ for those evening cookouts. Make sure to have the necessary wiring, bulbs, and fixtures.

Planning and Preparation

Before you begin building your brick BBQ, it is crucial to plan and prepare adequately. Start by choosing an ideal location in your backyard or outdoor space. The location should be flat, stable, and away from any flammable materials. You should also consider the proximity to your house and any other structures, as safety is a top priority.

Once you have chosen the location, mark out the area with some stakes and string. This will serve as a guide for building the foundation of your brick BBQ. Make sure to take accurate measurements before proceeding to the next step.

Building the Foundation

Now that you have marked out the area and taken measurements, it is time to start building the foundation of your brick BBQ. Start by digging out the marked area using a shovel or an excavator if you have one. The depth of your foundation will depend on how high you want your BBQ to be and the type of soil in your area. Generally, a depth of 1-2 feet is sufficient.

Once you have dug out the area, fill it with a layer of gravel. Use a hand tamper or compactor to compact the gravel evenly. This will create a solid base for your foundation.

Next, mix cement according to instructions on the package and pour it over the compacted gravel layer. Smooth out any lumps using a trowel and make sure that it is leveled evenly using a leveling tool.

Now lay down rebar or steel rods in a crisscross pattern over the cement layer for added reinforcement. Let this first layer dry completely before proceeding to build up more layers until you achieve your desired height.

Constructing the Brick Walls

With the foundation in place, it is time to start building the walls of your brick BBQ. Begin by laying out a layer of mortar on the foundation and then placing the bricks on top, leaving a small gap between them for the mortar to fill. Use a level to make sure that each brick is straight and even with the others.

Continue adding rows of bricks until you reach your desired height. Then, using a masonry saw, cut firebricks to fit the top layer. These firebricks will withstand high heat without cracking or breaking.

Building the Chimney

The chimney is an essential part of any brick BBQ as it helps to draw smoke out and prevent it from blowing into your face while cooking. To build one, start by creating an opening in one of the walls at the back of your BBQ using a masonry saw. Ensure that it is wide enough to fit a flue pipe.

Next, place four bricks together vertically above this opening to act as supports for the chimney stack. Using mortar as glue, stack more bricks on top of these four until you achieve your desired height.

Finally, install a flue pipe through the opening in your chimney and secure it in place with mortar. Make sure to leave some space between the top of

Building a brick BBQ with chimney can add both functional and aesthetic value to your outdoor living space. Not only does it provide a designated area for grilling and cooking, but it also adds a touch of charm and uniqueness to your backyard. While it may seem like a daunting task, with proper planning and the right tools, anyone can build their own brick BBQ with chimney. In this comprehensive guide, we will take you step by step through the process of building a brick BBQ with chimney, covering everything from materials and tools needed to tips and techniques for a successful project.

Gathering Materials

Before you start building your brick BBQ with chimney, you will need to gather all the necessary materials. This includes bricks, cement, mortar mix, fire clay mix, rebar rods, metal grill grate, and chimney components such as flue liner pipes and chimney caps. It is essential to choose high-quality materials that can withstand high temperatures and weather conditions.

When it comes to bricks, opt for firebricks or clay bricks as they can withstand the heat without cracking. You will need approximately 200-300 bricks depending on the size of your desired BBQ. Cement is used for making the foundation while mortar mix is used to bond the bricks together. Fire clay mix is added to mortar mix to increase heat resistance.

Rebar rods are necessary for providing structural support to your brick BBQ. You will also need metal grill grates that fit your desired BBQ size. Lastly, make sure you have all the necessary components for your chimney such as flue liner pipes and chimney caps.

Preparing the Site

Before you start building the brick BBQ with chimney, you need to prepare the site where you plan on placing it. Clear out any debris or plants in the area and create a level ground for building your foundation. It is advisable to mark out the dimensions of your BBQ on the ground using stakes and strings to ensure accuracy.

Building the Foundation

The foundation is the most crucial part of your brick BBQ with chimney. It ensures stability and prevents any shifting or cracking of the structure. To start, dig a 6-inch deep hole that matches the dimensions of your intended BBQ. Next, add a layer of gravel to provide drainage and compact it using a tamp.

Mix concrete according to the manufacturer’s instructions and pour it into the hole until it is about an inch below ground level. Then, start adding another layer of bricks around the perimeter, leaving space for air circulation beneath the BBQ. Place rebar rods spaced 6-8 inches apart in between each layer of bricks to add strength to the foundation.

Building the Walls

Once your foundation has cured, it is time to start building your brick walls. Start by wetting the bricks and mortar mix according to instructions. Using a trowel, spread mortar mix on top of your foundation and start laying bricks on top, one at a time.

Make sure to use a level after every few rows to ensure that your walls are straight. When you reach desired height (usually around 3 feet), it’s time to create openings for shelves or storage compartments. Use firebricks or steel lintels as supports for any openings and continue laying bricks until you reach desired height.

Adding Chimney

Now that the brick walls are complete, it’s time to add a chimney for ventilation and smoke release. This step may vary depending on which type of chimney you choose – steel pipe or brick chimney. If you opt for a steel pipe chimney, cut holes in designated areas on walls using a masonry saw and insert pipes accordingly.

If you choose a brick chimney, build it similar to how you built your brick walls but with slightly wider openings for ventilation. It is crucial to add a chimney cap on top of your chimney to prevent water and debris from entering.

Finishing Touches

With the main structure complete, it’s time to add some finishing touches to enhance the functionality and appearance of your brick BBQ with chimney. You can add shelves or storage compartments using firebricks or steel lintels as supports. For added convenience, consider installing a firebox into one of the walls, which allows you to build a fire without needing to remove grill grates.

You may also choose to add some decorative touches such as using different colored bricks or creating intricate patterns on the walls. Make sure to clean any excess mortar off the bricks before it dries for a polished look.

Maintenance Tips

To ensure your brick BBQ with chimney stands the test of time, proper maintenance is crucial. Regularly clean out any ash or debris from inside the structure and keep the grill grates clean after every use. Seal any cracks in mortar or bricks promptly to prevent further damage.

During winter months, cover the BBQ with a tarp or move it indoors if possible to protect it from harsh weather conditions. With proper care, your brick BBQ with chimney can last for many years

1) What materials do I need to build a brick BBQ with chimney?
– The materials you will need include bricks, mortar, concrete blocks, metal grill grate, rebar, grill kit, and a chimney pipe.

2) How do I choose the right location for my brick BBQ with chimney?
– The location should be in an open area away from any structures or flammable materials. It should also have good ventilation for smoke to escape easily.

3) Do I need to lay a concrete foundation for my brick BBQ?
– It is highly recommended to lay a concrete foundation before starting to build the brick structure. This will provide stability and prevent shifting or sinking of the BBQ over time.

4) What type of bricks should I use for my BBQ?
– Firebricks are specifically designed for high heat resistance and are ideal for building a BBQ. Make sure to check the label and ensure they can withstand temperatures of at least 1,000 degrees Fahrenheit.

5) Is it necessary to use mortar when building a brick BBQ with chimney?
– Yes, mortar is essential as it binds the bricks together and makes the structure strong. Use a mix of one part cement and three parts sand for best results.

6) How do I create the chimney vent in my brick BBQ?
– To create the chimney vent, you will need to insert a metal grill grate into the top layer of bricks before laying the final layer. This will allow smoke and heat to escape while still keeping your structure stable.

In conclusion, building a brick BBQ with a chimney is a rewarding and worthwhile project for any outdoor enthusiast. By following the steps outlined in this guide, one can confidently create a functional and visually appealing BBQ that will enhance any outdoor space.

Firstly, it is essential to carefully plan and gather all necessary materials and tools before beginning the construction process. This will ensure efficiency and minimize mistakes during the building process. Secondly, proper preparation of the site is crucial for building a stable foundation for the BBQ. This includes leveling the ground, installing concrete pavers or bricks, and laying out the base layer of bricks.

The construction process involves creating the base, walls, chimney stack, and grill support using bricks and mortar. Attention to detail and patience are key to achieve sturdy and precise joints that will withstand heat and weather conditions. Additionally, adding additional features such as shelves or countertops can add practicality to your BBQ design.

The installation of a proper chimney is vital for proper ventilation of smoke from the BBQ. The size and placement of the chimney should be carefully considered to avoid potential hazards. Proper maintenance of the chimney is also crucial for maintaining its functionality.

Building a brick BBQ also allows for customization and personalization according to individual preferences. One can choose from various designs, sizes, and

Author Profile

Erick Benitez
Erick Benitez
In 2003, the Coast Sushi Bar was founded, quickly becoming a beloved fixture in its trendy neighborhood, appreciated for its exceptional sushi and vibrant BYOB atmosphere.

The chefs at Coast have developed a mastery in blending subtle yet intricate flavors, establishing a reputation for pioneering innovative New-Japanese cuisine with only the finest global ingredients.

Building on decades of culinary success, the founder launched a new endeavor in 2024—a blog focused on Japanese snacks. This blog marks a significant shift from restaurateur to food blogger, motivated by a desire to share comprehensive insights into Japanese culinary arts and snack culture. The content covers traditional snacks, the evolution of snack culture in Japan, and the global influence and adaptation of these snacks.

Each blog post reflects the founder's commitment to quality and attention to detail, mirroring the standards of Coast Sushi Bar.

Aimed at both aficionados and novices of Japanese cuisine, the blog serves as a resource for deepening readers’ knowledge and appreciation of Japan's rich and diverse food culture.